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Post by tjwilhelm on Dec 13, 2014 22:47:18 GMT -7
This semester, in addition to learning tower-climb competence and tower rescue techniques, my small-wind power students are building a "homebrew" wind generator, from scratch. I got to be involved in a project like this back in June, and now I'm sharing the experience with my Community College students. We started with blade carving. These laminated, cedar blades are designed with a 5:1 tip-speed ratio, and an angle of attack to the apparent-wind of 4 degrees. By design, the blades taper to the tip and have a slight twist from the root to the tip. Blade Carving 03 by tjwilhelm148149, on Flickr Blade Carving 02 by tjwilhelm148149, on Flickr Blade Carving 05 by tjwilhelm148149, on Flickr Blade Carving 01 by tjwilhelm148149, on Flickr Blade Carving 07 by tjwilhelm148149, on Flickr turbine 01 by tjwilhelm148149, on Flickr
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Post by tjwilhelm on Dec 13, 2014 22:54:21 GMT -7
Next, the students built a simple, coil-winding jig and wound nine armature coils. Then they assembled the coils for the 3-phase, wye-wound stator. The stator is ready for soldering and then will be cast in resin as a large, "pancake" ring. This is a flat, axial-flux alternator. coil jig 01 by tjwilhelm148149, on Flickr coil jig 02 by tjwilhelm148149, on Flickr coils 01 by tjwilhelm148149, on Flickr coils 02 by tjwilhelm148149, on Flickr Alternator 02 by tjwilhelm148149, on Flickr
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Post by tjwilhelm on Dec 13, 2014 23:00:21 GMT -7
The other half of the alternator is two, revolving-field, permanent-magnet rotors. One rotor is on each side of the stationary armature (stator), like bread hugging salami in a sandwich. These rotor plates are steel, with properly spaced, and VERY high-strength neodymium magnets. Alternator 01 by tjwilhelm148149, on Flickr Alternator 03 by tjwilhelm148149, on Flickr Here's a short video I made showing how I tested and confirmed the students' work...
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Post by tjwilhelm on Dec 13, 2014 23:07:39 GMT -7
This next week will be the fifth surgery on my right shoulder...then Christmas break...then we'll be back at this by mid-January. If anyone is interested, I'll post follow up pics as the project progresses next semester.
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Post by marc on Dec 15, 2014 17:10:48 GMT -7
Oh you bet I want to see more!
I have a rudimentary understanding of the mechanical/electric side, but I have zero hands on experience in actually building one. Yes! I want to see more.
Best of luck on that shoulder, Sir.....
Marc
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Post by thywar on Dec 15, 2014 21:24:20 GMT -7
Me too. I don't have knowledge about any of it but I really like your posts on it I would bet your students love having you for a teacher. Many prayers for your shoulder surgery. Please update us when you can about it
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Post by USCGME2 on Sept 30, 2015 14:04:56 GMT -7
Bump
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